GearS9MotorService

S9: Motor Disassembly on the Service Bench

The S9 splits differently from the S6 and S7. What changes, why the housing design differs, and what the torque sequence protects.

HW
Hannah WrightPADI Course Director · 3,200+ logged dives · Updated Oct 11, 2026
Fact-checked

A different split line

The S9 is the first model in the range where the motor and the compressor barrel separate independently. Practically, that means a motor swap on an S9 does not disturb the air path at all — no need to re-seal the compressor side, no need to re-run the delivery test on the whole machine. It is the main reason an S9 service is faster than an S6 or S7 service of the same depth rating.

The S9 housing opened
The housing splits along its long axis. Both halves are machined, so neither side is a throwaway cover.
Separating the motor from the barrel

Separating the halves

There are no hidden fasteners, but there is a bond along the sealing face that needs to be broken evenly. Working one corner first will bend the face, and a bent face does not reseal no matter how much sealant goes on it. The tooling for this is in the service kit — a plastic wedge rather than anything metal.

Inspecting the motor mount
Motor mounts are inspected for compression set; a collapsed mount is the usual source of a machine that gets louder over time.

Same warranty boundary

As with the S6 and S7, this is bench documentation. Opening the sealed motor housing ends warranty cover on that assembly, and the S9's bond line makes that particularly hard to undo properly without the right tooling. If an S9 is inside its cover period, the machine comes back to us.

FAQ

Do I need a diving certification?
Yes. These are surface-supplied breathing systems for certified divers (Open Water or equivalent). Always dive with a buddy, a dive computer and within no-decompression limits.
How deep can I go?
S6 is rated to 8 m, S7 to 12 m, S9 to 20 m and S77 to 29 m. Always dive to the rated depth, never the laboratory-tested figure.
What happens if the battery runs low?
The unit sounds a low-battery alarm and the display shows remaining charge. Plan to start your ascent with at least 25% remaining, and carry a spare-air cylinder.

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